Group activity for the Grade 4 level
Designing a gear system using corrugated cardboard in groups of 3:
- Can use cardboard boxes to do this activity (key is that corrugated cardboard should have a length of 12 inches perpendicular to the lines of the corrugate lines à this is to ensure that gear ‘teeth’ are of adequate length). Corrugate cardboard can be revealed by peeling off paper
- Materials Needed:
- X-Acto knives (if allowed, otherwise prepare corrugated carboard beforehand)- Cardboard boxes- Pins- Scissors- Pencil- Compass (to make circles for gear wheels)- Glue- Scotch tape
1. Use the compass to draw circles on one part of the corrugated cardboard (suggested sizes to start out with: 1 inch diameter, 2 inch diameter, and 3 inch diameter)
2. Make a mark in the middle of the circle with the compass as circle is being drawn
3. Cut the circles
4. Cut across the wavy corrugates (perpendicular to the lines) at least 3/16 inch thick but no more than 1/4 inch thick
5. Line the thin strip along the circle and snip off at the ends so that the gear teeth match up nicely TIP: the ‘teeth’ of the gears should be uniform when putting the ends of a strip of corrugated cardboard together (e.g. teeth should be separated by a space) à Corrugates should mesh together so that the wheels turn easily
6. Glue the outer edge of the circle along the circumference
7. Use tape to hold edge of gears until glue is dried
8. Push pins will put in the middle of the circle to attach the gear to the cardboard backing
9. To make a handle just place a pin on the outer edge of a circle


